Batch Plants

Accuracy and consistency of batch plants are key to producing good quality of glass

We design, supply and commission complete batch plants on turnkey basis and provide complete support from civil engineering to commissioning of batch plant. Our batch plants are robustly designed for trouble free operations with reliable feeding, accurate dosing, weighing, mixing and transfer systems. We can suggest ideal location of batch plant based on the customer plant layouts and customize the batch plants based on the client specific requirement and budgets. Based on required capacity we select the silo sizing and raw-material feeding equipment, dosing, mixing and batch transport equipment to ensure smooth operation of batch plant. We integrate de-dusting systems wherever necessary as per the client requirement.

Glass Melting Furnaces

Selecting efficient glass melting furnace is key to success of any glass plant

We design and supply world class glass melting furnaces which are efficient and trouble free in operations. We develop 3D modeling of entire furnace before releasing drawings to ensure the accuracy to avoid reworks and site adjustments. We offer both regenerative and recuperative furnaces with required choice of fuels like fuel oil, gas and also integrate proven alternative fuels. The combustion skids are robustly designed and manufactured from highly reliable components with all required operational and safety features. We supply furnace auxiliary equipment like batch chargers, reversal dampers and furnace pressure control dampers and also integrate third party equipment as per the client choice.

Fore-hearths

Optimum glass conditioning plays key role in glass forming and pack efficiencies

We supply world class working-end and fore-hearths as per required capacities with precise control for accurate glass temperature at various zones from the entry point of glass till the spout for achieving optimum thermal conditioning and gob temperature as per the requirement. Our fore-hearths are designed and supplied with highly reliable components for smooth operation, and precise control along with best safety features at very competitive price. We supply heat-only or heat-cool fore-hearths as per customer requirement and customized to suit client budgets with best possible combinations.

Combustion Systems

Our combustion system consists of combustion fans, pressure regulation skids, distribution skids fitted with all necessary valves and safety features. The skids are pre-assembled and tested before dispatch. Our control system consists of PLC and SCADA for accurate zone wise temperature control with heat/cool provisions, smooth operation and set-up of jobs and status monitoring with trend charts, alarm logs and job histories, for automatic operation, monitoring and easy trouble shooting.

Reversing & Flue Dampers

We supply reversing dampers and flue control dampers manufactured with special grade steel and high-quality components for trouble free functionality and precise pressure control and firing reversal process.

Batch Charger

We supply batch chargers which are manufactured for robust operation with reliable feeding control and low maintenance. We can supply batch chargers as per the required capacity.

Cullet Recycling Plants

We design, supply and commission cullet processing plants consist of crushing, washing and sorting the external cullet or factory cullet. The plant is designed for robust and trouble-free operations for reliable output. We can supply these systems for different capacity requirements as per the client needs.

Sand Processing Plants

We design, supply and commission sand washing and drying plants for sand processing which consist of dry or wet screening, washing, particle separation, de-watering system and suitable rotary dryer for consistent and good quality sand.